HARLEY-DAVIDSON WORKSHOP MANUAL

2005 Harley-Davidson Softail Supplement B: All 16 Sections Set

$25

DIGITAL MANUAL

INSTANT ACCESS

FULL MANUAL

SECURE

SKU HM-2005-SOFTAIL-SET-SPB Categories , Tags , , Brand:

MANUAL DETAILS

Section set

2005 Harley-Davidson Softail Supplement B – All 16 Sections Set

Every SPB section file, one purchase

Supplement B for the 2005 Softail runs to 16 section files, and this is all of them in one purchase. A supplement records what differs on particular models, so it is read next to the base service manual rather than on its own.

What’s included

This set is Harley-Davidson’s FLSTFSE Service Supplement, part number 99494-05: 112 pages in nine sections. Each section comes as a one-page contents file (the _TC file) plus the section itself, so you can open just the system you are working on.

Section 1: Maintenance (4 pages)
Engine oil for the factory Screamin’ Eagle SYN3 synthetic fill, including what H-D says to top up with when SYN3 is not available. Air cleaner removal and refit with fastener torques. Checking and correcting the hydraulic clutch fluid level (DOT 5 silicone).
Files: SPB01_TC, SPB01A
Section 2: Chassis (about 34 pages)
FLSTFSE dimensions, weights, tire sizes and cold pressures, fluid capacities, chassis torque values and the VIN code table. Service procedures for the front and rear wheels and axle covers, rear brake pads, front spoiler, handgrips and hand controls, handlebars, rear fork pivot covers and seat, plus the hydraulic clutch master cylinder, hand lever and clutch fluid line, including bleeding the clutch.
Files: SPB02_TC, SPB02A
Section 3: Engine (about 26 pages)
Specifications for the 103 cu in (1690 cc) engine: 3.875 in bore, 4.375 in stroke, 9.0:1 compression and 100 ft-lb of torque at 3500 rpm. Engine torque values and service wear limits, then head bolt covers, cylinder heads, rocker housing, pistons and connecting rods, boring and honing, cams and timing marks, and the counterbalancer, which runs roller bearings on the sprocket-end balance shaft instead of the ball bearings used in other Softail engines.
Files: SPB03_TC, SPB03A
Section 4: Fuel System (contents page only)
No FLSTFSE-specific content. Harley-Davidson’s note on this page sends you to the Softail Models Service Manual for all fuel system work.
File: SPB04_TC
Section 5: Electric Starter (1 page)
Specification table for the 1.4 kW starter: free (no load) speed, free current and stall torque test values.
Files: SPB05_TC, SPB05A
Section 6: Drive (2 pages)
Primary chaincase lubricant amount and part number, and FLSTFSE clutch release bearing removal and installation, including the release plate movement check after bleeding.
Files: SPB06_TC, SPB06A
Section 7: Transmission (about 6 pages)
Transmission data for the 5-speed gearbox on SYN3, transmission torque values, the clutch release cover, the secondary clutch actuator that the hydraulic clutch line operates, with its bleeding procedure, and the clutch release bearing and pushrod.
Files: SPB07_TC, SPB07A
Section 8: Electrical (about 20 pages)
Electrical torque values, turn signals, handlebar wiring, tachometer and speedometer. Diagnostic flow charts for tachometer codes P1653 and P1654 with the tachometer circuit and connector table, the tachometer inoperative check, the voltage regulator and the spoiler/regulator bracket.
Files: SPB08_TC, SPB08A
Section 9: Fuel Injection (contents page only)
No FLSTFSE-specific content. Harley-Davidson notes that every fuel injection procedure in the Softail Models Service Manual applies, with diagnostics in the Softail Electrical Diagnostic Manual.
File: SPB09_TC

Every file above arrives as its own download link.

Who buys this and why

Anyone who would otherwise buy these files one at a time.

Specifications

Model year 2005
Model family Softail
Files included 16 (SPB series)
Format PDF

What this is not

A supplement set, not the base service manual. The main 2005 Softail service manual is sold separately and you will want both.

Delivery

Link on the order confirmation page and by email, no account needed. The link allows 25 downloads over 25 days, and the PDF you save is yours to keep, with no subscription. Email [email protected] with your order number for a resend.

How this file is used

Files arrive as separate links rather than one archive, so they can be pulled onto different machines as needed. 25 downloads over 25 days on each.

Also published for this model year

Also for the 2005 Softail: Electrical Diagnostic Manual; FLSTFSE CVO Service Manual Supplement; Service Manual (99482-05); Service Manual + Electrical Diagnostics Bundle.

The 2005 Softail manual set is also sold as individual section files, for riders who need one system rather than the whole book.

Common questions

Does this fit my bike?
The download publication covers 2005 Harley-Davidson Softail models as named in the title. Email [email protected] with your VIN before buying and we check the file for you.
How many files do I get?
16 separate PDF downloads, each listed under What’s included above. They arrive as individual links, not one archive, so you can open only the part you need.
Is this cheaper than buying the files one at a time?
Yes. This set costs less than the same 16 files bought one at a time.
Can I print them?
Yes, without restriction. Print one page at the bench or the whole set for binding.
What do I need to open them?
Any current PDF reader on Windows, macOS, Android or iOS. No installation, no activation, no expiry.
What if a download link stops working?
Email [email protected] with your order number and we resend it. Each link allows 25 downloads over 25 days.

Buying more than one year of documentation for the same machine is common when a bike has been rebuilt with parts from several model years.

Document Type

Section Set

Model Family

Softail

Model Year

2005

Engine

Twin Cam 88

File Format

PDF

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